Motion control and automation specialist Kollmorgen has released a new programmable motion controller: the PCMM2G. The new controller is designed to be highly scalable and provides simple integration with third party devices as well as systems based on the Kollmorgen Automation Suite.

Kollmorgen’s new controller is based on a 1.5 GHz quad-core processor. It is designed to support automation ranging from small, simple machine modules to high-complexity automation environments with up to 64 axes of synchronised path motion, including S-curve and other complex moves.

The PCMM2G controller also includes 16 GB of internal flash memory, six digital inputs, two digital outputs, integral functional safety modules and an onboard human-machine interface panel.

Connectivity options include 100BASE-T, UDP, HTTP, Modbus, Ethernet/IP and PROFINET for fast integration with most systems. Dual Ethernet ports allow system configuration while connected to an industrial network. An uninterruptible real-time clock with battery backup, plus support for an external time-keeping server via network time protocol (NTP), ensures precise timing and synchronisation across all axes.

The PCMM2G controller is compatible with previous-generation PDMM and PCMM controllers from Kollmorgen, offering a simple migration path while enabling greater flexibility and a 1.5–3.5x faster fieldbus cycle rate than PCMM and PDMM. It also supports most third-party automation systems while improving performance and ease of use.

Plug-and-play capabilities with Kollmorgen Automation Suite and third-party systems ensure easy setup. Integrated tools simplify and speed network configuration, servo tuning and machine optimisation. Support for file management and backup/restore is provided through a USB slot to accommodate removable flash drives.

When employed as part of the full Kollmorgen Automation Suite, the PCMM2G controller offers the additional benefits of simplified inventory, reduced setup time, consolidated software, and the confidence of having one trusted automation supplier with fully integrated components and complete system validation.

“[The PCMM2G is] exceptionally fast and powerful. It’s fully featured and versatile. And it’s an easy way to bring advanced automation capabilities to practically any industrial application, from small simple machines to large highly complex environments,” said Chris Cooper, Product Management Senior Director.